Notwithstanding
the multiple denominations given by the specialized companies to the methods
of application of this technology, the basic systems, even to day, continue
being the same two that have been invented, quite simultaneously,in Japan:
· The
"CCP" system, or "Chemical Churning Pile", by Nakanishi of the Nissan
Freeze Co.
·
The "CJG" system, or "Column Jet Grout", better known as the "KAJIMA"
method, by Yahiro of the Kajima Corp. Both systems, on the occasion of
its participation to the international competition of methods for the
stabilization of the Pisa's Tower - the CCP having been awarded with one
of three prizes allowed - became known by
italian construction
Companies, but they did not pay much attention to it, except one of them
that at the moment understood their great importance. It was the "Ettore
Colla & Sons" Company of Parma, that immediately (1974) established with
Mr. Nakanishi a license agreement related to the CCP system, the reason
of being of the former "CCP-Italia" and the present "CCP International"
Company. Other italian Companies, only within the decade of `80, made
similar agreement related with the Kajima system. It has been the "CCP
- Italia" Company the one that first (1974/1979) gave to the system a
strong impulse and development, both in equipment - specially by introducing
the high pressure pumps for cement grout to conveniently obtain good size
columns and also in an ample program of in-situ trials and tests and and
of laboratory investigations, with the
specific
purpose of acquiring the knowledge, as good as possible, of the interaction
the specific purpose of acquiring the knowledge, as good as possible,
of the interaction between the techniques of the method and the many different
cases of soil context. Early in 1980 the "CCP Italy" decided to share
its JG patents' rights with a new company (NOVATECNA) just established
in Brazil and tunnelling specialists, and, therefore, to transfer to them
all the know-how acquired up to that moment. During these 18 years, NOVATECNA,
taking advantage of the multiple, diversified cases of application offered
by the extense country along with a wide range of soils to deal with,
had the uncommon opportunity of further
developing
the technology by always facing the several, progressively complexes and
even daring interventions at sound geological-geotechnical and engineering
level, often with the support of highly qualified Consultants. , Within
this period NOVATECNA operated not only in Brazil, but also in U.S.A.,
Argentina, Uruguay and Venezuela trough associated companies and, since
1994, also in Portugal trough NOVATECNA EUROPA LTD. that presently turned
into the portuguese company NOVATECNA PORTUGAL. Meanwhile, the former
"CCP Italy" turned into "CCP International" and while gradually slowing
down the application works, it became specialized in jet grouting equipments,
particularly in the high pressure pumping groups, the authomatic grout
mixing units as well as the jet grouting operation's recording computers.
·
The CCP system (that, at the beginning, in Japan, used to jet chemical
grouts - from whence arises its name - and only later-on it started with
water-cement grout) attacks the soil directly with a violent cement grout
jet, produced by a the high pressure upstream of the nozzle.
· The
CCP system uses a single steel tube bar trough which the fluid circulates.
· The
KAJIMA system attacks the soil with a violent air-coated water jet, impulsed
by a water pressure in the range of 50 MPa, that has an increased efficacy
because the air coating diminishes the soil turbulence effects over the
liquid jet. Simultaneously, by means of a nozzle located 10 to 15 cm
below
of the nozzle of the air-water jets, a water-cement
grout is jetted out by an internal pressure that - in the standard practise
- ranges between 2 and 6 MPa. This grout jet mixes with the particles
of soil inside the cylindrical volume just cut and rarefied by the upper
air-coated water jet.
·
The KAJIMA
system uses a bar composed by three concentric steel tubes: the outer
for the air, the intermediate for water and the inner one for the water-cement
grout.
·
Diameters of typical CCP columns used to be 0.8 -
1.0 meter in sand and 0.50 - 0.70 meter in clay. Recent experiences with
more
advanced parameters and ultra powered pumps,showed columns' diameters
of 1.5 - 2.0 meters in sandy-silty-clay. Anyway, the upper limits of the
diameter in any case attainable are defined mainly by the available equipments
and correlated economic conditions more than by technical limitations.
·
Typical Kajima columns may reach diameters of 1.5 - 2.0 meters in clay
and of 2 to 3 meters in sand. Yet, this system has the inconvenience that
the great quantity of water used to obtain such dimensions removes outwards
a great portion of the fine particles of the soil. Based on his CCP system,
Mr. Wataru Nakanishi developed two other techniques,
of which for this document only the following-one is significant:
·
The "JUMBO GROUT", in which the violent water-cement jet that attacks
the soil is now coated - as the water jet of the Kajima system - by an
outer coaxial jet of compressed air, so considerably increasing the effective
range of the grouting jet.
·
The Jumbo Grout system uses a bar composed by two concentric steel
tubes: the outer for the air and the inner one for the water-cement grout.
·
Typical Jumbo Grout columns' diameters used to be 1.2 up to 2.0
meters, but, in very recent experiences with advanced parameters, columns with diameters
exceeding 3m in granular soils and up to 2,8 m in clay were obtained.